Visit Manufacturing is the technical discipline that encompasses all of the automation and computerization methods, techniques and technologies used to design, manage and optimize production systems. It is the technological heart of the’Industrialisation.
In-depth definition : While the Industrial Engineering focuses on global organization and flow optimization (Lean Management, Six Sigma), Productique focuses on the’physical and digital equipment the machines, tools, robots and software that transform raw materials (Silica, Refractory Clay, etc.) into finished products. The aim of Productics is to maximize the TRS (Taux de Rendement Synthétique) equipment and to ensure flexibility sufficient to meet variations in demand.
The Technological Pillars of Productics
Modern Productics is intrinsically linked to the concepts of’Industry 4.0 and is based on the integration of :
1. Advanced automation
- Robotics and Cobotics : Use of industrial robots to carry out repetitive, dangerous or force-intensive tasks, guaranteeing a Standardization and speed that no human can match.
- Numerically Controlled (CNC) machines : Tools that enable you to produce complex parts with a very high precision and tight tolerances (Quality).
2. Computerized workflows
- MES systems (Manufacturing Execution System) : Software that provides a real-time link between global planning (ERP) and the shop floor. They track production orders, collect performance data (Big Data) and machine control.
- Simulation and Digital Twins : Using computer models to test changes in Manufacturing range or new equipment before physical installation, reducing the risk of errors (FMECA) and time to production.
3. Control and Reliability
- Machine Vision Systems : Smart cameras used for inspections of Quality ultra-fast, non-contact detection of faults and reinforcement of devices Poka-Yoke.
- Industrial IoT : Connected sensors for real-time data collection (temperature, vibration, power consumption), essential for the implementation of a Predictive Maintenance rather than corrective.
Productics for Operational Performance
Investment in Productics is justified by the direct improvement of KPI and Operational Performance :
- Cost reduction : Automation reduces labor costs and material waste (Muda).
- Increased reliability : Automated, well-maintained machines offer superior availability and consistency, key elements for efficient planning.
- High quality : Computerized processes and automatic controls reduce human error (a frequent root cause identified by the The 5 Whys) and guarantee stricter compliance with Technical specifications.
In conclusion, the Manufacturing is the set of technological tools that give concrete form to the company's strategies. Industrial Engineering. It provides the technical capacity to operate on a large scale with speed, precision and reliability.